Ningkatkeun Efisiensi Ngolah Kentang: AvikoLonjakan Produktivitas sareng Ishida Multihead Weighers

The demand for frozen French fries has been on a steady rise for years. Consumers worldwide are embracing the convenience of frozen potato products, driving potato processors to increase production. Aviko Germany, a key player in the potato processing industry, has responded by modernizing its operations at its Rain, Bavaria facility. To sustain high efficiency and meet the growing demand, the company has introduced Ishida’s high-performance CCW-RV multihead weighers, significantly boosting productivity.

Minuhan Paménta Pasar ku Téknologi Canggih

Aviko Germany processes approximately 40 tons of potatoes per hour, transforming them into French fries, wedges, and other frozen potato products. The scale of this operation requires high-speed, high-precision packaging systems. To meet this need, Aviko has been replacing its older weighing systems with Ishida’s next-generation multihead weighers since 2023.

Ayeuna, tilu timbangan anu tos lami parantos digentos ku séri CCW-RV Ishida, kalayan unit tambahan anu dijadwalkeun dipasang. Hasilna nyugemakeun: dimana modél sateuacana ngepak 50 kantong per menit (ppm), timbangan énggal ngahontal dugi ka 70 ppm pikeun kantong 450g. Ieu ngagambarkeun 40% kanaékan kaluaran, ngamungkinkeun Aviko to process significantly more product within the same timeframe.

Nimbang Presisi sareng Ningkatkeun Efisiensi

Salah sahiji inovasi konci tina séri CCW-RV nyaéta téknologi timbangan anu canggih. Sistem ieu milih tilu kombinasi beurat pangsaéna per siklus, mastikeun akurasi maksimum bari ngajaga kecepatan anu luhur. Salaku conto, kantong 2.5kg ngan ukur kaleuleuwihi sakitar 5g—sarua jeung hiji hayam beku. Tingkat presisi ieu ngirangan runtah sareng ngamaksimalkeun efisiensi biaya pikeun perusahaan.

Salian ti éta, alat timbang ieu dilengkepan ku panyaring digital lima tahap, anu ngirangan waktos netepna wadah timbangan. Peningkatan ieu mastikeun jumlah wadah timbangan anu langkung seueur siap dianggo iraha waé, ngagampangkeun prosés sacara umum.

Résistansi Geter pikeun Akurasi anu Konsisten

Tangtangan umum dina lingkungan industri nyaéta dampak geteran éksternal kana akurasi timbangan. Séri CCW-RV Ishida ngungkulan masalah ieu ku Sistem Anti-Getaran Lantai (AFV). By compensating for floor vibrations through load cells positioned at the corners of the machine, the system maintains high precision even in dynamic factory settings. This innovation ensures that Aviko’s production remains uninterrupted and highly efficient.

Gampang Dianggo sareng Kasadiaan Anu Luhur

Frequent product changeovers are a necessity in large-scale processing, and the CCW-RV weighers are designed to handle them seamlessly. Aviko benefits from quick preset configurations, reducing downtime between product shifts. Additionally, the weighers are equipped for high-pressure and steam-jet cleaning, with an Dipeunteun IP69K desain anu ngamungkinkeun sanitasi anu lengkep sareng gancang tanpa mangaruhan kinerja.

Kelestarian sareng Efisiensi Énergi

Beyond performance improvements, Ishida’s weighers contribute to Aviko’s sustainability initiatives. These machines consume approximately 20% tanaga langkung tibatan modél konvensional, kalayan setélan "Half-Power" sareng "Eco Mode" opsional anu tiasa ngirangan konsumsi énergi dugi ka 50%Kalayan ningkatna biaya énergi sareng ningkatna pangawasan pangaturan, paningkatan efisiensi ieu mangpaat pisan.

A Investasi strategis pikeun Future

Aviko ngaregepkeun a Periode amortisasi 2.5 taun pikeun investasina dina timbangan Ishida, anu nunjukkeun kamampuan kauangan jangka panjang tina pamutahiran ieu. Kalayan kamampuan pikeun ngabungkus volume produk anu langkung ageung sacara efisien, perusahaan ieu aya dina posisi anu saé pikeun minuhan paménta anu ningkat pikeun produk kentang beku di Jerman, Swiss, sareng Austria.

Salaku anak perusahaan ti Aviko, one of the world’s largest potato processors backed by Royal Cosun’s financial strength, Aviko Germany continues to set industry benchmarks. By integrating cutting-edge weighing technology, the company not only enhances its operational efficiency but also strengthens its leadership in the global potato processing sector.

The implementation of Ishida’s CCW-RV multihead weighers has proven to be a game-changer for Aviko Germany. With a 40% increase in output, enhanced weighing precision, vibration resistance, and substantial energy savings, the company has successfully modernized its production facility to meet growing consumer demand. This strategic investment ensures that Aviko remains at the forefront of the frozen potato industry while optimizing its operational costs and sustainability efforts.